I-Soft PVC Braided Pipe Extrusion Line eyathuthukiswa futhi yakhiqizwa ngokuzimela yi-Blesson ithembele eminyakeni yokuqongelela ubuchwepheshe kanye nokuhlangenwe nakho kokukhiqiza okusebenzayo. Isebenzisa umklamo ohlakaniphile we-modular kanye nobuchwepheshe bezikulufo ze-nitrided ze-38CrMoAlA, izingxenye zayo eziyinhloko zivela emikhiqizweni ephezulu yamazwe ngamazwe njengezimoto ze-WEG, futhi isekela kokubili i-PLC kanye nezindlela zokulawula ngesandla. Ngokusebenza kahle kakhulu kanye nokusebenza okuzinzile njengokuncintisana kwayo okuyinhloko, inikeza amakhasimende omhlaba wonke imishini yokukhiqiza enekhwalithi ephezulu kanye nokuzivumelanisa nezimo okuguquguqukayo. Isiza amabhizinisi ukuthuthukisa amandla okukhiqiza, ukuqinisekisa ukulawulwa kwekhwalithi, kanye nokuthatha isinyathelo emncintiswaneni wemakethe.
Khetha iBlesson, khetha ikhambi lokukhiqiza ipayipi elithambile le-PVC elilukiwe!
Imisebenzi Eyinhloko:
Ngesakhiwo sezingqimba ze-PVC zangaphakathi nezangaphandle + ukuqinisa okuhlanganisiwe kwe-polyester fiber, ifinyelela ukumelana nengcindezi okungu-≥ 0.6MPa, ilwa nokusonta, ilwa nokuqhuma, futhi impilo yayo yokusebenza ide ngokuphindwe kathathu kuneyepayipi elivamile.
Izitayela Zemakethe:
Isidingo somhlaba wonke sokunisela okonga amanzi kwezolimo (ngesilinganiso sokukhula saminyaka yonke esingu-12%) kanye namapayipi e-hydraulic emishini yokwakha (ngesilinganiso sokukhula saminyaka yonke esingu-8%) sikhuphuke kakhulu, okuye kwaholela ekutheni imigqa yokukhiqiza eboshwe ngemicu ekhiqiza kakhulu ibe yindawo yokutshala imali.
| # | Igama Lemishini | Ubuningi | Incazelo Emfushane Yomsebenzi |
| 1 | Isikhiphi se-BLD65-28 esisodwa | 2 | I-extrusion eyenzelwe ama-granule e-PVC athambile |
| 2 | Isikhiphi se-BLD30-25 esisodwa | 2 | Ukwenza ngokwezifiso umugqa wombala |
| 3 | I-BL-50 Soft Hose Extrusion Die | 2 | Ukubumba amapayipi |
| 4 | Ithangi Lamanzi Lokupholisa le-BLW-50 | 2 | Ukupholisa ngamanzi (umzimba wethangi lensimbi engagqwali) |
| 5 | Iyunithi Yokudonsa Eyisicaba Yenjoloba Enebhande Elibili le-BLH-50 | 1 | Ukususwa kwe-Haul-off okulungisekayo ngesivinini (1-16m/min) |
| 6 | Umshini Wokuluka we-BLB-50 | 1 | Ukuluka okuqiniswe ngefayibha (ukulawula ukuguqulwa kwemvamisa) |
| 7 | Ihhavini Lokushisa le-BL-50 | 1 | Ukushisa okuphakathi nendawo (izindawo zokushisa ezingu-0.75kW×4) |
| 8 | Iyunithi Yokuphephetha Elula Yesiteshi Esisodwa se-BLSJ-50 | 1 | ukugoqa (i-torque engu-5Nm) |
| 9 | Umshini Wokuvala we-BLFK-50 | 1 | Ukuvalwa kwepayipi ekugcineni (ukushisa okungu-0.6kW) |
I-Extruder Yobuchwepheshe Eqondile: Ukukhiqizwa Okuhle Kwenziwe Ngokwezifiso
Umsebenzi:
I-extruder eyinhloko (BLD65-28) icubungula izinto eziyisisekelo ze-PVC ezithambile, kanti umshini osizayo (BLD30-25) ugxile ekuhlanganiseni imigqa yemibala/izendlalelo ezisebenzayo.
Izinzuzo Ezigqanyisiwe:
✅ Ukukhishwa okuvumelanayo kwezinto eziyinhloko ezingu-80kg/h + umugqa wombala ongu-1.5kg/h
✅ Ihlangabezana nezindinganiso zezinga lezimboni (ukumelana nokugqwala) kanye nezinga lokudla (ukuhlonza umbala)
✅ Isikulufu esine-nitride esingu-38CrMoAlA (esimelana nokushisa okuphezulu okungu-300℃) + i-integral barrel → i-plasticization efanayo ngaphandle kwama-engeli afile
Umshini Wokuluka Amapayipi Engadini Athambile e-PVC: Ukuluka Okunembe Kakhulu Kubeka Isisekelo Esiqinile Sekhwalithi
Umshini wokuluka wepayipi lengadi elilukiwe le-PVC elithambile laseBlesson ungomunye wemishini ebalulekile emgqeni wokukhiqiza ipayipi lengadi elilukiwe le-PVC elithambile. Umsebenzi oyinhloko womshini wokuluka wepayipi lengadi elilukiwe le-PVC elithambile ukwakha isakhiwo se-mesh esilukiwe esinokuguquguquka kanye nokumelana nengcindezi ebusweni bangaphakathi bepayipi lengadi le-PVC elithambile ngenqubo yokulukwa.
Emshinini wokuluka ipayipi le-PVC, kusetshenziselwa imicu engu-12 yokuluka ngakwesobunxele, imicu engu-12 yokuluka ngakwesokudla, kanye nemicu engu-4 yokuluka okude.
Izinzuzo Ezigqanyisiwe:
Izinzuzo zomshini wokuluka ipayipi lengadi elithambile le-PVC elilukiwe zifaka:
✅Ukunemba okuphezulu kokuluka kuqinisekisa ukusatshalaliswa okufanayo kwe-fiber mesh, kuthuthukisa amandla okunamathela kanye nokumelana nokuqhuma kwepayipi, ukuze kuhlangatshezwane nezidingo zokucindezela okuphezulu kwezimo ezifana nokunisela ingadi kanye nokuhlanza nsuku zonke.
✅Ukuzivumelanisa nezimo okunamandla kuvumela ukulungiswa okuguquguqukayo kwamapharamitha ngokuya ngobubanzi obuhlukene bamapayipi, ubude kanye nobuningi bokulukwa ukuze kukhiqizwe izinhlobo ezahlukene zamapayipi engadini e-PVC.
✅Izinga eliphezulu lokuzenzakalela lenza ukukhiqizwa okuqhubekayo, kunciphisa ukungenelela ngesandla, kuthuthukisa ukusebenza kahle kokukhiqiza futhi kunciphisa izindleko zabasebenzi.
Ihhavini Lokushisa Elinokulawula Izinga Lokushisa Eliqondile: Ukunika Amandla Ngokuphumelelayo Ekukhiqizweni Kwemishini Yokuluka.
Umsebenzi:
Ngemva kokuqinisa ifayibha ngomshini wokuluka (BLB-50), i-PVC yangaphandle ifakwa ipulasitiki ngokushesha ngebhokisi lokushisa (BL-50).
✅ Amandla okubopha akhuphuke ngo-30% (ukulwa nokubekwa kwezingxenye)
✅ Ukushisa kwe-infrared okunezindawo ezine (0.75kW×4) + ungqimba lokuvikela → ukusetshenziswa kwamandla kuncishiswe ngo-20%
✅ Amandla okususa ukungcola>15N/mm (idlula kakhulu amazinga e-ISO
Iyunithi yokuthutha i-flat-caterpillar enezibungu ezimbili: I-Adaptive Stable Flow Conveying
Umsebenzi:
Ukudonsa i-torque njalo kwezinhlobo ezahlukene zamapayipi, ngokulungiswa okungenazikulufo kobubanzi bokubopha (Ø10~50mm).
Izinzuzo Ezigqanyisiwe:
✅ 16m/min isivinini esikhulu sokungasheleli (imishini yendabuko ≤10m/min)
✅ Injini ye-WEG engu-2.2kW + i-Danfoss frequency converter → ukushintshashintsha kwesivinini<0.5%
✅ Ukonga amandla okungu-15% (isitifiketi sokusebenza kahle kwamandla se-IE4)
Ithangi Lamanzi Lokupholisa: Ukusebenza Kahle Kokupholisa kanye Nomphumela Wokubumba Ozinzile
Umsebenzi:
✅Ukulawulwa kwezinga lokushisa kwamanzi kanye nomklamo wokugeleza okufanayo kwenza kube lula ukupholisa kahle ngezinqubo ezizinzile nezilawulekayo.
✅Ipholisa ngokushesha amapayipi asanda kwenziwa ipulasitiki ukuze ibeke amazinga okushisa, iqinisekise ukwakheka okunembile kobubanzi bangaphandle, ukuzungeza, kanye nezinye izilinganiso ezibalulekile, ngenkathi ivimbela amaphutha angalingani abangelwa ukupholisa njengokuguquguquka noma ukushwabana.
✅Ukunemba nokuqina kokupholisa okulungiselelwe kahle kuthuthukisa kakhulu ukuhambisana kobukhulu kanye nokufana kwekhwalithi kumapayipi akhiqizwa ngobuningi.
Uhlelo Lokulawula Oluhlakaniphile: Ukusebenza Okungakhathazeki Komhlaba Wonke
Umsebenzi:
Ukushintshashintsha okungenamthungo phakathi kwamamodi amabili asetshenziswa ngesandla/e-PLC, okusekela izixhumi-xhumano zezilimi eziningi.
Izinzuzo Ezigqanyisiwe:
✅ Izingxenye zikagesi ze-ABB/Schneider (ukuvikelwa kwe-IP54)
✅ Ukuqapha izinga lokushisa lokukhipha ngesikhathi sangempela (±1℃ ukunemba)
✅ Uhlelo lokuzihlola iphutha (ukunciphisa isikhathi sokungasebenzi ngo-70%)
Inani Eliphelele: Ukuthembeka Kwesikhathi Eside + Izinzuzo Zokonga Amandla
| Ubukhulu | Imishini Yendabuko | Isixazululo seBlesson |
| Ukusetshenziswa Kwamandla | 140kW·h/ton | ≤112kW·h/ton (↓20%) |
| Ukulungiswa | Impilo yesikulufu: izinyanga ezi-6 | Isikulufu esine-nitride esingu-38CrMoAlA → izinyanga ezingu-24 |
| Ikhwalithi yokulawula | Izinga lokufaka izendlalelo>5% | Ukuthuthukiswa kokubopha → izinga lokufaka izingqimba<0.3% |