Ulayini Wokukhiqiza Ipayipi Oluhle we-HDPE
Izicelo Zomkhiqizo
Izinto zokusetshenziswa zokukhiqiza amapayipi e-PE ngokuvamile yi-PE100 noma i-PE80, futhi usayizi nokusebenza kwamapayipi e-PE kufanele kuhlangabezane nezidingo zamazinga afanele wamazwe ngamazwe njenge-ISO4427.Uma kuqhathaniswa namapayipi kasimende endabuko kanye namapayipi ensimbi, amapayipi e-PE anezinzuzo ezivelele ezifana nokusebenza okuhle okuphelele, ukumelana nokugeleza kwamanzi okuphansi, nempilo ende yesevisi.Zisetshenziswe kakhulu ekuhlinzekeni kwamanzi emadolobheni, ukuhlinzekwa kwegesi yasemadolobheni, izinhlelo zokukhucululwa kwendle emadolobheni, amapayipi ezimboni nezolimo, kanye namapayipi okuvikela amakhebula okuxhumana neminye imikhakha.
(1) Ipayipi Lokuhlinzeka Amanzi I-PE
Amapayipi e-PE asetshenziswa kakhulu ekwakheni izinhlelo zokuhlinzeka ngamanzi, izinhlelo zokuhlanza amanzi ezimbonini kanye nezinhlelo zokuhlinzeka ngamanzi kamasipala, njll. Angasetshenziswa njengamapayipi amanzi ampompi, amapayipi okunisela kanye namapayipi okuhambisa amanzi acindezelayo, njll., ngezinzuzo ezifana nezilungele ukuhamba. , imelana namakhemikhali, inhlanzeko, ingayingeni imvelo, futhi ikwazi ukuguquguquka okuhle.
(2) Ipayipi le-PE Silicone Core
Ipayipi le-silicone core ye-PE yokuvikela ikhebula elibonakalayo linento yokuthambisa eqinile ye-silicone odongeni lwangaphakathi.Amapayipi angumgogodla we-Silicone asetshenziswa kakhulu ezinhlelweni zenethiwekhi ye-optical cable yokuxhumana kwezitimela nemigwaqo emikhulu.Zinezinzuzo zokuvikela umswakama, ukuvikela izinambuzane, ukubola nokuguga.Isendlalelo esiwumgogodla we-silicone odongeni olungaphakathi lwepayipi alusebenzi ngamanzi.Izinto ezingcolile ezisepayipini zingakhishwa ngokuqondile ngamanzi.Irediyasi yokugoba yepayipi eliwumgogodla we-silicone incane, ngakho-ke ingajika endleleni noma ilandele umthambeka ngaphandle kokuphathwa okukhethekile.
(3) Ipayipi Lokuxhumana le-PE
Amapayipi okuxhumana e-PE angasetshenziswa ezinhlelweni zokuxhumana zamandla futhi enze kahle ekumelana nokugqwala, ukucindezelwa kanye nomthelela.
(4) Ipayipi Legesi le-PE
Ipayipi legesi le-PE elingaphansi komhlaba lilungele uhlelo lwepayipi lokudlulisa igesi elinokushisa okusebenzayo okusukela ku- -20 kuya ku-40 ℃ kanye nengcindezi yokusebenza ephezulu yesikhathi eside engaphansi kuka-0.7MPa.
Amaphuzu Avelele Obuchwepheshe Bomkhiqizo
● Ngokwezidingo zangempela zamakhasimende ahlukene, sihlinzeka ngesistimu yokulawula ye-Siemens S7-1200 yochungechunge lwe-PLC noma uhlelo lokulawula okwenziwa ngesandla ngokuzikhethela kwakho.Isistimu yokulawula ye-Siemens PLC enesikrini sokuthinta esingu-12-intshi esinemibala egcwele kulula ukuyisebenzisa.Ama-opharetha angakwazi futhi ukulawula kalula ukusebenza kwansuku zonke ngezinkinobho zomshini ngezansi kwesikrini esithintwayo ngaphandle kokukhipha amagilavu amelana nokushisa.Uhlelo lokulawula okwenziwa ngesandla lufakwe ama-thermometers azimele alula ukusebenza futhi kulula ukuwagcina.
I-Extruder:
● Ulayini wethu wokukhiqiza wepayipi le-PE ufakwe i-extruder ye-single-screw extruder esebenza kakhulu.Isikulufu esisodwa esiklanywe ngobungcweti siqinisekisa umphumela omuhle kakhulu wokwenza ipulasitiki.I-screw extruder eyodwa ingahlonyiswa ngesistimu yokukala nokondla yaseJalimane, ehlanganiswe nesistimu yokulawula ye-PLC eyinhloko, ngaphandle kwesidingo sokufaka itheminali eyengeziwe yokukala.Ingashintshwa phakathi kwezindlela zokulawula ezimbili ze-"Meter Weight" kanye "Ne-Output", futhi impahla eluhlaza ingagcinwa ngo-3% kuya ku-5% ukuze isetshenziswe isikhathi eside.I-extruder isebenzisa injini ye-AC eguquguqukayo noma injini ehambisanayo yamagnetic esebenza kahle kakhulu, egcina ukusetshenziswa kwamandla okungaphezulu kwama-20% uma kuqhathaniswa ne-DC motor.Isihlahla esiphakelayo esinodonga lwangaphakathi olugobile lufakwe umgijimi opholiswe ngamanzi avunguzayo, ongakhuphula ngempumelelo ukuphuma kwe-extrusion ngo-30% kuya ku-40%.
I-Extrusion Die:
● Ipayipi le-PE extrusion die yamukela isakhiwo sesiteshi sokugeleza okuvunguzayo esiklanywe ngokukhethekile i-Blesson, esingaqinisekisa ukufana kwezinga lokushisa elincibilikayo, iqede ngokuphelele uphawu lokuncibilika lokuncibilika ngaphakathi kwepayipi, futhi igweme iphutha lemigqa ebangelwa ukufa kohlobo lukabhasikidi.
● I-extrusion die yelashwe ngezinqubo ezimbalwa.Umgijimi oncibilikayo une-chrome-plated noma i-nitrided, futhi ipholishelwe, inokumelana okuphansi kanye ne-anti-corrosion.
● Idizayini enobungane ye-Blesson's PE extrusion die extrusion die ilungele abasebenzisi ukuthi bashintshe ngokushesha izihlahla, izikhonkwane nezikali zosayizi abahlukahlukene.
● Sisebenzisa izinto zokushisisa zangaphakathi ngaphakathi kwe-extrusion efayo ngamapayipi e-PE angaphezu kuka-Ø110mm, kanye nesistimu yokukhipha umoya yangaphakathi yamapayipi e-PE ngaphezu kuka-Ø250mm ukuze kuthuthukiswe ikhwalithi yepayipi.
I-Vacuum Tank:
● Umzimba wethangi levacuum wenziwe ngensimbi engagqwali yekhwalithi ephezulu engu-SUS304, futhi ipayipi lamanzi nezixhumi nazo zonke zenziwe ngensimbi engagqwali ye-SUS304 evimbela ukugqwala, eqinisekisa impilo ende yesevisi.
● Ithangi le-vacuum lamukela isistimu ye-vacuum negative pressure loop evaliwe, engalungisa ngokuzenzakalelayo idigri ye-vacuum.Isebenza kahle kakhulu futhi yonga amandla, futhi iphinde iqinisekise ukuzinza kwe-vacuum shape futhi inciphisa ngempumelelo umsindo.
● Ithangi levacuum linesistimu yokulawula okuzenzakalelayo enembile yezinga lamanzi nezinga lokushisa lamanzi.Uhlelo lokudonsa amanzi oluphakathi nendawo lungabona ukushintsha kwamanzi ngokushesha, okusiza ukonga isikhathi nokuthuthukisa ukusebenza kahle kwawo.
● Izihlungi ezinomthamo omkhulu zingavimba ngempumelelo ukungcola emanzini, ziqinisekise ikhwalithi yamanzi ajikelezayo.Izihlungi zingakwazi ukufeza ukuhlanza okwenziwa ngesandla okusheshayo, okulungele ukulungiswa.
I-Spray tank:
● Ithangi lesifutho lingapholisa ngokushesha amapayipi kuzo zonke izinhlangothi, ngaleyo ndlela lisize ekwenyuseni isivinini somugqa wokukhiqiza.
● Ngokwesidingo sangempela sokukhiqiza, ikhasimende lingakwazi ukulungisa ukuphakama kokusekelwa kwepayipi kalula.
● Umzimba wethangi lesifutho, amapayipi kanye nezixhumi zonke zenziwe ngensimbi engagqwali, evimbela ukugqwala futhi ehlala isikhathi eside.
● Kumathange okufutha amapayipi amancane naphakathi, inkampani yethu isebenzisa idivayisi yokulungisa ubude obuhlakaniphile yezisekelo zamapayipi.Ngesondo lesandla, ukuphakama kwezisekelo zamapayipi amaningi kungalungiswa ngokufana, okulungele amakhasimende ukushintsha usayizi wepayipi.
Iyunithi Yokukhipha:
● Ngobubanzi obuhlukene bamapayipi kanye nesivinini somugqa, inkampani yethu ihlinzeka ngamayunithi okudonsa amabhande noma amacimbi amaningi ngenketho yamakhasimende.
● Ukumelana nemihuzuko kunamandla amacimbi ethu.Futhi i-rubber block ayisheleli neze ngenxa yokungqubuzana okukhulu.
● Isibungu ngasinye silawulwa injini ehlukile uzibuthe ehlala njalo ukuze kuqinisekiswe isivinini esibanzi esinomsebenzi wokudonsa ozinzile.
● Iyunithi yokudonsa yamapayipi anobubanzi obukhulu ingafakwa idivayisi yokuphakamisa (iwintshi) yepayipi eliholayo phakathi nokuhlolwa kwesilingo.
Iyunithi yokusika:
● Sineyunithi yokusika ummese ondizayo, iyunithi yokusika iplanethi kanye neyunithi yokusika i-swarfless yenketho yamakhasimende.
● Iyunithi yokusika i-swarfless isebenzisa indlela yokubamba enamaphuzu amaningi nge-pneumatic, elungele ukushintsha usayizi wamapayipi.
● Idizayini yayo yomibili imimese eyindilinga ephindwe kabili noma ummese ocijile owodwa weyunithi yokusika i-swarfless iqinisekisa ukusikwa okubushelelezi.
● Isistimu yokulawula ifakwe isikrini esithinta umbala esingu-7" esizimele, umshini ohlanganisiwe we-HMI + Siemens PLC.
● Umphumela wokuvumelanisa uzinzile futhi ubude bokusika bunembile.
Iyunithi yokuvunguza:
● Inkampani yethu inikeza izixazululo ezihlukahlukene zokuvunguza ezifana nesiteshi esisodwa noma i-double-station winders, futhi isivinini sokuvuthwa sivunyelaniswa nesivinini somugqa wokukhiqiza.
● Iyunithi yokusonta ifakwe imisebenzi efana nokubeka amapayipi okuzenzakalelayo, ukulawulwa kwe-tension, ukuqinisa amapayipi, ukucindezela ikhoyili.
● Iyunithi yokusonta ishayelwa yi-servo motor ene-Inovance PLC+HMI control (yonke iyunithi isebenzisa umthetho olandelwayo webhasi), onokunemba kokulawula okuphezulu.
● Iyunithi yokunqwabelana kweziteshi ezimbili ezizenzakalelayo inomsebenzi wokushintsha umqulu ozenzakalelayo, futhi ingabopha futhi ilayishe amaroli ngokuzenzakalelayo.Ilungele imigqa yokukhiqiza amapayipi amancane anesivinini esiphezulu aze afike ku-32mm.
Uhlu Lwemodeli Yomkhiqizo
| I-PE Pipe Production Line | |||||
| Imodeli Yomugqa | Ububanzi Ububanzi (mm) | Imodeli ye-Extruder | Ubukhulu.Okukhiphayo (kg/h) | Ubude Bomugqa (m) | Amandla Okufaka Aphelele (kW) |
| I-BLS-32PE(I) | 16-32 | I-BLD50-34 | 150 | 20 | 100 |
| I-BLS-32PE(II) | 16-32 | I-BLD50-40 | 340 | 48 | 130 |
| I-BLS-32PE(III) | 16-32 | I-BLD65-34 | 250 | 48 | 150 |
| I-BLS-32PERT | 16-32 | I-BLD65-34 | 250 | 48 | 145 |
| I-BLSP-32PEX(I) | 16-32 | I-BLD65-34 | 200 | 46 | 170 |
| I-BLS-32PE(IIII) | 6-25 | I-BLD65-30 | 120 | 65 | 125 |
| I-BLS-32PE(IIIII) | 5-32 | I-BLD40-34 | 70 | 29.4 | 70 |
| I-BLS-63PE(I) | 16-63 | I-BLD50-40 | 300 | 53 | 160 |
| I-BLS-63PE(III) | 16-63 | I-BLD65-34 | 250 | 53 | 160 |
| I-BLS-63PE(IIII) | 16-63 | I-BLD65-34 | 250 | 38 | 235 |
| I-BLS-63PE(IIIII) | 8-63 | I-BLD50-34 | 180 | 21 | 70 |
| I-BLS-63PE(IIIII) | 16-63 | I-BLD50-40 | 340 | 38 | 165 |
| I-BLS-110PE(I) | 20-110 | I-BLD50-40 | 340 | 55 | 160 |
| I-BLS-110PE(II) | 20-110 | I-BLD65-35 | 350 | 55 | 180 |
| I-BLS-160PE(I) | 32-160 | I-BLD50-40 | 340 | 48 | 160 |
| I-BLS-160PE(II) | 40-160 | I-BLD65-40 | 600 | 59 | 240 |
| I-BLS-160PE(III) | 32-160 | I-BLD80-34 | 420 | 52 | 225 |
| I-BLS-160PE(IIII) | 40-160 | I-BLD65-34 | 250 | 45 | 255 |
| I-BLS-160PE(IIIII) | 32-160 | I-BLD65-38 | 500 | 52 | 225 |
| I-BLS-250PE(I) | 50-250 | I-BLD50-40 | 340 | 45 | 170 |
| I-BLS-250PE(II) | 50-250 | I-BLD65-40 | 600 | 52 | 225 |
| I-BLS-250PE(III) | 50-250 | I-BLD80-34 | 420 | 45 | 215 |
| I-BLS-315PE(I) | 75-315 | I-BLD65-40 | 600 | 60 | 260 |
| I-BLS-315PE(II) | 75-315 | I-BLD50-40 | 340 | 50 | 170 |
| I-BLS-450PE(I) | 110-450 | I-BLD65-40 | 600 | 51 | 285 |
| I-BLS-450PE(II) | 110-450 | I-BLD80-40 | 870 | 63 | 375 |
| I-BLS-450PE(III) | 110-450 | I-BLD100-34 | 850 | 54 | 340 |
| I-BLS-630PE(I) | 160-630 | I-BLD80-40 | 870 | 61 | 395 |
| I-BLS-630PE(II) | 160-630 | I-BLD100-40 | 1200 | 73 | 515 |
| I-BLS-630PE(III) | 160-630 | I-BLD120-33 | 1000 | 66 | 480 |
| I-BLS-630PE(IIII) | 160-630 | I-BLD90-40 | 1000 | 66 | 450 |
| I-BLS-800PE(I) | 280-800 | I-BLD120-33 | 1000 | 66 | 500 |
| I-BLS-800PE(II) | 280-800 | I-BLD100-40 | 1200 | 66 | 535 |
| I-BLS-1000PE(I) | 400-1000 | BLD150-34 | 1300 | 70 | 710 |
| I-BLS-1000PE(II) | 400-1000 | I-BLD100-40 | 1200 | 70 | 710 |
| I-BLS-1000PE(III) | 400-1000 | I-BLD120-40 | 1500 | 70 | 675 |
| I-BLS-1200PE(I) | 500-1200 | BLD150-34 | 1300 | 53 | 660 |
| I-BLS-1200PE(II) | 500-1200 | I-BLD100-40 | 1200 | 53 | 580 |
| I-BLS-1200PE(III) | 500-1200 | I-BLD120-40 | 1500 | 60 | 670 |
| I-BLS-1600PE | 500-1600 | BLD150-34 | 1500 | 71 | 890 |
| I-BLS-355PE | 110-450 | I-BLD80-40 | 870 | 65 | 400 |
Iwaranti, Isitifiketi Sokuhambisana
I-Guangdong Blesson Precision Machinery Co., Ltd. inikeza isevisi yewaranti yonyaka owodwa.Ngesikhathi sokusebenzisa umkhiqizo, uma unemibuzo mayelana nomkhiqizo, ungaxhumana nathi ngokuqondile ukuze uthole izinsizakalo ezikhokhelwayo emva kokuthengisa.
I-Guangdong Blesson Precision Machinery Co., Ltd. ihlinzeka ngezitifiketi zokufaneleka komkhiqizo womkhiqizo ngamunye odayisiwe, iqinisekisa ukuthi umkhiqizo ngamunye uhlolwe ochwepheshe abangochwepheshe nabalungisa iphutha.
Iphrofayela Yenkampani
