Umugqa Wokukhiqiza Amapayipi E-HDPE Okusebenza Kakhulu
Izinhlelo Zokusebenza Zomkhiqizo
Izinto zokusetshenziswa zokukhiqiza amapayipi e-PE ngokuvamile yi-PE100 noma i-PE80, futhi usayizi nokusebenza kwamapayipi e-PE kumele kuhlangabezane nezidingo zezindinganiso zamazwe ngamazwe ezifanele njenge-ISO4427. Uma kuqhathaniswa namapayipi esimende endabuko namapayipi ensimbi, amapayipi e-PE anezinzuzo ezinhle kakhulu njengokusebenza okuhle okuphelele, ukumelana nokugeleza kwamanzi okuphansi, kanye nokuphila isikhathi eside kwenkonzo. Aye asetshenziswa kabanzi ekuhlinzekweni kwamanzi emadolobheni, ekuhlinzekweni kwegesi emadolobheni, ezinhlelweni zokungcola kwasemadolobheni, amapayipi ezimboni nezolimo, kanye namapayipi okuvikela izintambo zokuxhumana kanye neminye imikhakha.
(1) Ipayipi Lokuphakelwa Kwamanzi le-PE
Amapayipi e-PE asetshenziswa kabanzi ekwakheni izinhlelo zokuphakelwa kwamanzi, izinhlelo zokuhlanza amanzi ezimbonini kanye nezinhlelo zokuphakelwa kwamanzi kamasipala, njll. Angasetshenziswa njengamapayipi amanzi ompompi, amapayipi okunisela kanye namapayipi okuphakelwa kwamanzi acindezelwe, njll., ngezinzuzo ezifana nokulula ukuthuthwa, ukumelana namakhemikhali, ukuhlanzeka, ukuba nobungani nemvelo, kanye nokuguquguquka okuhle.
(2) Ipayipi Eliyinhloko Le-Silicone Le-PE
Ipayipi eliyinhloko le-silicone le-PE lokuvikela ikhebula elibonakalayo linogcobo oluqinile lwe-silicone odongeni lwangaphakathi. Amapayipi ayinhloko e-silicone asetshenziswa kabanzi ezinhlelweni zokuxhumana ngekhebula elibonakalayo zezitimela nemigwaqo emikhulu. Anezinzuzo zokumelana nomswakama, ukumelana nezinambuzane, ukulwa nokugqwala kanye nokulwa nokuguga. Ingqimba eliyinhloko le-silicone odongeni lwangaphakathi lwepayipi alihlangani namanzi. Ukungcola okusepayipini kungasuswa ngqo ngamanzi. Irediyasi yokugoba kwepayipi eliyinhloko le-silicone lincane, ngakho lingajika emgwaqweni noma lilandele umthambeka ngaphandle kokwelashwa okukhethekile.
(3) Ipayipi Lokuxhumana le-PE
Amapayipi okuxhumana e-PE angasetshenziswa ezinhlelweni zokuxhumana ngamandla futhi asebenza kahle ekumelaneni nokugqwala, ukucindezelwa kanye nokushayisana.
(4) Ipayipi Legesi Le-PE
Ipayipi legesi le-PE elingaphansi komhlaba lifanelekela uhlelo lwepayipi lokudlulisa igesi olunezinga lokushisa lokusebenza elisukela ku--20 kuya ku-40℃ kanye nengcindezi yokusebenza ephezulu yesikhathi eside engaphansi kuka-0.7MPa.
Okuvelele Kobuchwepheshe Bomkhiqizo
● Ngokwezidingo zangempela zamakhasimende ahlukene, sinikeza uhlelo lokulawula lwe-Siemens S7-1200 series PLC noma uhlelo lokulawula ngesandla ukuze uthole inketho yakho. Uhlelo lokulawula lwe-Siemens PLC olunesikrini sokuthinta esigcwele esingu-12 intshi kulula ukulusebenzisa. Abasebenzi bangalawula kalula imisebenzi yansuku zonke ngezinkinobho zomshini ngaphansi kwesikrini sokuthinta ngaphandle kokususa amagilavu angashisi. Uhlelo lokulawula ngesandla luhlonyiswe ngama-thermometer azimele okulula ukuwasebenzisa futhi okulula ukuwanakekela.
Umkhiphi:
● Umugqa wethu wokukhiqiza amapayipi e-PE uhlonyiswe nge-extruder eyodwa esebenza kahle kakhulu. I-screw eyodwa eklanywe ngobuchwepheshe iqinisekisa umphumela omuhle kakhulu we-plasticizing. I-extruder eyodwa ingahlonyiswe ngesistimu yokulinganisa nokudla ye-iNOEX yaseJalimane, ehlanganiswe nesistimu yokulawula ye-PLC eyinhloko, ngaphandle kwesidingo sokufaka i-terminal eyengeziwe yokulinganisa. Ingashintshwa phakathi kwezindlela ezimbili zokulawula ze-"Meter Weight" kanye ne-"Output", futhi izinto zokusetshenziswa zingagcinwa ngo-3% kuya ku-5% ukuze zisetshenziswe isikhathi eside. I-extruder isebenzisa imoto ye-AC eguquguqukayo noma imoto ehambisanayo yemagnethi ehlala njalo enokusebenza okuhle kakhulu, okusindisa ukusetshenziswa kwamandla okungaphezu kuka-20% uma kuqhathaniswa nemoto ye-DC. Isihlahla sokudla esinodonga lwangaphakathi olunemiphetho sihlonyiswe nge-spiral water-cooled runner, engakhuphula ngempumelelo ukuphuma kwe-extrusion ngo-30% kuya ku-40%.
I-Extrusion Die:
● I-PE pipe extrusion die isebenzisa isakhiwo se-spiral flow channel esakhiwe ngokukhethekile yi-Blesson, esingaqinisekisa ukufana kwezinga lokushisa lokuncibilika, sisuse ngokuphelele uphawu lokuhlangana kokuncibilika ngaphakathi kwepayipi, futhi sigweme iphutha elibangelwa yi-die yohlobo lwebhasikidi.
● Idayi yokukhipha indle iye yaphathwa ngezinqubo eziningana. I-melt runner ihlanganiswe nge-chrome noma i-nitride, futhi ipholishiwe, inokumelana okuphansi kanye nokulwa nokugqwala.
● Umklamo onobungane we-Blesson's PE pipe extrusion die ulungele abasebenzisi ukushintsha ngokushesha amahlumela, amaphini kanye nama-calibrator osayizi abahlukene.
● Sifaka amadivayisi okushisa angaphakathi ngaphakathi kwezindwangu zokukhipha amapayipi e-PE angaphezu kuka-Ø110mm, kanye nohlelo lokukhipha umoya wangaphakathi kumapayipi e-PE angaphezu kuka-Ø250mm ukuze sithuthukise ikhwalithi yamapayipi.
Ithangi Lokuhlanza:
● Umzimba wethangi lokuhlanza wenziwe ngensimbi engagqwali ye-SUS304 esezingeni eliphezulu, kanti ipayipi lamanzi kanye nezinto zokufaka konke kwenziwa ngensimbi engagqwali ye-SUS304 elwa nokugqwala, okuqinisekisa impilo yenkonzo ende.
● Ithangi le-vacuum lisebenzisa uhlelo lwe-vacuum negative pressure closed loop, olungalungisa ngokuzenzakalelayo izinga le-vacuum. Lisebenza kahle kakhulu futhi lisindisa amandla, futhi liqinisekisa ukuzinza kokwakheka kwe-vacuum futhi linciphisa umsindo ngempumelelo.
● Ithangi lokuhlanza linohlelo lokulawula oluzenzakalelayo oluqondile lwezinga lamanzi kanye nokushisa kwamanzi. Uhlelo lokukhipha amanzi oluphakathi lungenza ushintsho lwamanzi ngokushesha, okusiza ukonga isikhathi nokuthuthukisa ukusebenza kahle kwalo.
● Izihlungi ezinkulu zingavimba ngempumelelo ukungcola emanzini, ziqinisekise ikhwalithi yamanzi ajikelezayo. Izihlungi zingahlanzwa ngesandla ngokushesha, okulula ukuzilungisa.
Ithangi Lokufutha:
● Ithangi lokufafaza lingapholisa amapayipi ngokushesha kuzo zonke izinhlangothi, ngaleyo ndlela lisize ekwandiseni isivinini somugqa wokukhiqiza.
● Ngokwesidingo sangempela sokukhiqiza, ikhasimende lingakwazi ukulungisa ukuphakama kokusekelwa kwepayipi kalula.
● Umzimba wethangi lokufafaza, ipayipi kanye nezinto zokufaka konke kwenziwe ngensimbi engagqwali, elwa nokugqwala futhi eqinile.
● Kumathangi okufafaza amapayipi amancane naphakathi, inkampani yethu isebenzisa idivayisi yokulungisa ukuphakama ehlakaniphile yezisekeli zamapayipi. Ngesondo lesandla, ukuphakama kwezisekeli zamapayipi amaningi kungalungiswa ngokulinganayo, okuyinto elula kumakhasimende ukushintsha usayizi wamapayipi.
Iyunithi Yokudonsa:
● Ngobubanzi obuhlukene bamapayipi kanye nesivinini somugqa, inkampani yethu inikeza amayunithi okuthutha amabhande noma ama-caterpillar amaningi ukuze amakhasimende akhethe.
● Ukumelana nokuklwebheka kwamacimbi ethu kunamandla. Futhi ibhulokhi yerabha ayisheleli ngenxa yokuklwebheka okukhulu.
● Isibungu ngasinye silawulwa yinjini ehlukile ehambisanayo ehambisanayo nemagnethi ukuqinisekisa ibanga elikhulu lesivinini nokusebenza okuzinzile kokuthutha.
● Iyunithi yokuthutha yamapayipi amakhulu ingafakelwa idivayisi yokuphakamisa (i-winch) yepayipi eliholayo ngesikhathi sokuhlolwa kwesilingo.
Iyunithi Yokusika:
● Sineyunithi yokusika imimese endizayo, iyunithi yokusika yamaplanethi kanye neyunithi yokusika engenazimfantu ukuze amakhasimende akhethe.
● Iyunithi yokusika engenama-swarf isebenzisa indlela yokubamba enamaphuzu amaningi ngokusebenzisa umoya, okuyinto elula ukushintsha usayizi wepayipi.
● Umklamo wemimese emibili eyindilinga noma ummese owodwa ocijile weyunithi yokusika engenama-swarf uqinisekisa ukusika okubushelelezi.
● Uhlelo lokulawula luhlonyiswe ngesikrini sokuthinta esinombala esingu-7" esizimele, umshini ohlanganisiwe we-HMI + Siemens PLC.
● Umphumela wokuvumelanisa uzinzile futhi ubude bokusika bunembile.
Iyunithi Yokugoba:
● Inkampani yethu inikeza izixazululo ezahlukahlukene zokugoqa njengemishini yokugoqa enesiteshi esisodwa noma enesiteshi esiphindwe kabili, futhi isivinini sokugoqa sihambisana nesivinini somugqa wokukhiqiza.
● Iyunithi yokugoqa ifakwe imisebenzi efana nokubeka amapayipi okuzenzakalelayo, ukulawula ukucindezeleka, ukubopha amapayipi, ukucindezela ikhoyili.
● Iyunithi yokugoqa iqhutshwa yi-servo motor enokulawula kwe-Inovance PLC+HMI (iyunithi yonke isebenzisa inqubo yebhasi evulekile), enokunemba okuphezulu kokulawula.
● Iyunithi yokubopha nokugoqa eneziteshi ezimbili ezenzakalelayo inomsebenzi wokushintsha imigoqo ngokuzenzakalelayo, futhi ingabopha futhi ikhulule imigoqo ngokuzenzakalelayo. Ifanele imigqa yokukhiqiza amapayipi amancane anesivinini esikhulu afinyelela ku-32mm.
Uhlu Lwemodeli Yomkhiqizo
| Umugqa Wokukhiqiza Amapayipi e-PE | |||||
| Imodeli Yomugqa | Ububanzi bebanga（mm） | Imodeli Yokukhipha | Umphumela Omkhulu (kg/h) | Ubude bomugqa （m） | Amandla Okufaka Aphelele (kW) |
| I-BLS-32PE(I) | 16-32 | BLD50-34 | 150 | 20 | 100 |
| I-BLS-32PE(II) | 16-32 | BLD50-40 | 340 | 48 | 130 |
| I-BLS-32PE(III) | 16-32 | BLD65-34 | 250 | 48 | 150 |
| I-BLS-32PERT | 16-32 | BLD65-34 | 250 | 48 | 145 |
| I-BLSP-32PEX(I) | 16-32 | BLD65-34 | 200 | 46 | 170 |
| I-BLS-32PE(IIII) | 6-25 | BLD65-30 | 120 | 65 | 125 |
| I-BLS-32PE(III) | 5-32 | BLD40-34 | 70 | 29.4 | 70 |
| I-BLS-63PE(I) | 16-63 | BLD50-40 | 300 | 53 | 160 |
| I-BLS-63PE(III) | 16-63 | BLD65-34 | 250 | 53 | 160 |
| I-BLS-63PE(IIII) | 16-63 | BLD65-34 | 250 | 38 | 235 |
| I-BLS-63PE(III) | 8-63 | BLD50-34 | 180 | 21 | 70 |
| I-BLS-63PE(IIIIII) | 16-63 | BLD50-40 | 340 | 38 | 165 |
| I-BLS-110PE(I) | 20-110 | BLD50-40 | 340 | 55 | 160 |
| I-BLS-110PE(II) | 20-110 | BLD65-35 | 350 | 55 | 180 |
| I-BLS-160PE(I) | 32-160 | BLD50-40 | 340 | 48 | 160 |
| I-BLS-160PE(II) | 40-160 | BLD65-40 | 600 | 59 | 240 |
| I-BLS-160PE(III) | 32-160 | BLD80-34 | 420 | 52 | 225 |
| I-BLS-160PE(IIII) | 40-160 | BLD65-34 | 250 | 45 | 255 |
| I-BLS-160PE(III) | 32-160 | BLD65-38 | 500 | 52 | 225 |
| I-BLS-250PE(I) | 50-250 | BLD50-40 | 340 | 45 | 170 |
| I-BLS-250PE(II) | 50-250 | BLD65-40 | 600 | 52 | 225 |
| I-BLS-250PE(III) | 50-250 | BLD80-34 | 420 | 45 | 215 |
| I-BLS-315PE(I) | 75-315 | BLD65-40 | 600 | 60 | 260 |
| I-BLS-315PE(II) | 75-315 | BLD50-40 | 340 | 50 | 170 |
| I-BLS-450PE(I) | 110-450 | BLD65-40 | 600 | 51 | 285 |
| I-BLS-450PE(II) | 110-450 | BLD80-40 | 870 | 63 | 375 |
| I-BLS-450PE(III) | 110-450 | BLD100-34 | 850 | 54 | 340 |
| I-BLS-630PE(I) | 160-630 | BLD80-40 | 870 | 61 | 395 |
| I-BLS-630PE(II) | 160-630 | BLD100-40 | 1200 | 73 | 515 |
| I-BLS-630PE(III) | 160-630 | BLD120-33 | 1000 | 66 | 480 |
| I-BLS-630PE(III) | 160-630 | BLD90-40 | 1000 | 66 | 450 |
| I-BLS-800PE(I) | 280-800 | BLD120-33 | 1000 | 66 | 500 |
| I-BLS-800PE(II) | 280-800 | BLD100-40 | 1200 | 66 | 535 |
| I-BLS-1000PE(I) | 400-1000 | BLD150-34 | 1300 | 70 | 710 |
| I-BLS-1000PE(II) | 400-1000 | BLD100-40 | 1200 | 70 | 710 |
| I-BLS-1000PE(III) | 400-1000 | BLD120-40 | 1500 | 70 | 675 |
| I-BLS-1200PE(I) | 500-1200 | BLD150-34 | 1300 | 53 | 660 |
| I-BLS-1200PE(II) | 500-1200 | BLD100-40 | 1200 | 53 | 580 |
| I-BLS-1200PE(III) | 500-1200 | BLD120-40 | 1500 | 60 | 670 |
| I-BLS-1600PE | 500-1600 | BLD150-34 | 1500 | 71 | 890 |
| I-BLS-355PE | 110-450 | BLD80-40 | 870 | 65 | 400 |
Iwaranti, Isitifiketi Sokuhambisana
I-Guangdong Blesson Precision Machinery Co., Ltd. inikeza isevisi yewaranti yonyaka owodwa. Ngesikhathi sokusetshenziswa komkhiqizo, uma unemibuzo mayelana nomkhiqizo, ungaxhumana nathi ngqo ukuze uthole izinsizakalo zobungcweti ngemuva kokuthengisa.
I-Guangdong Blesson Precision Machinery Co., Ltd. inikeza izitifiketi zokufaneleka komkhiqizo womkhiqizo ngamunye othengisiwe, okuqinisekisa ukuthi umkhiqizo ngamunye uhlolwe ochwepheshe abangochwepheshe kanye nabalungisi bezinkinga.
Iphrofayela Yenkampani
