I-Guangdong Blesson Precision Machinery Co., Ltd. ingumkhiqizi ochwepheshe wemishini yokukhipha ipulasitiki, egxile kumishini yepayipi yezokwelapha ethambile ye-PVC kanye nezixazululo zomshini wepayipi yezokwelapha. Njengoba ineminyaka eminingi yesipiliyoni esijulile embonini, ubuchwepheshe obusezingeni eliphezulu, kanye namakhono amasha, umugqa wethu wokukhiqiza amapayipi wamazinyo we-PVC othambile uphakathi kwemishini ethuthuke kakhulu emakethe, uletha izixazululo zokukhiqiza eziphezulu embonini yezinto ezisetshenziswayo zezokwelapha emhlabeni jikelele.
Ishubhu lokumunca amazinyo liyithuluzi eliwusizo elisetshenziswa kakhulu ezinqubweni zamazinyo, elinesakhiwo esihlanganisiwe seshubhu le-PVC elithambile elinentambo yensimbi eyakhelwe ngaphakathi. Njengomkhiqizi ohamba phambili womshini wamapayipi wezokwelapha, siyaqonda ukuthi izindinganiso zekhwalithi ezibalulekile zamashubhu anjalo zifaka phakathi ukuhambisana nezinto zokusetshenziswa zezinga lezokwelapha (azinaphunga, ziphephile ukuthintana ngomlomo), ubukhulu bodonga obufanayo, ukuguquguquka okuphezulu kanye nokungabi nomoya, ukubeka ucingo lwensimbi ngendlela enembile (ukugcinwa kwesimo ngemva kokugoba), kanye nokungabi namabhamuza noma amaphutha. Umugqa wethu wokukhiqiza ishubhu lamazinyo le-PVC elithambile wenzelwe ukuhlangabezana nokudlula lezi zindinganiso eziqinile.
Njengesiqalo salo mugqa wokukhiqiza osezingeni eliphezulu, ukukhethwa kwezinto zokusetshenziswa kanye nesigaba sokucubungula kukhombisa ngokugcwele ubungcweti bomklamo womshini wethu we-PVC wezokwelapha othambile. Sikhetha ngokucophelela i-resin ye-PVC ethambile yezinga lezokwelapha kanye nentambo yensimbi ephansi yekhabhoni eqinile, kuhlanganiswe nezingxenye eziyisikhombisa eziyinhloko ukwakha uhlelo lokukhiqiza oluphelele, ukuqinisekisa ukulawulwa kwekhwalithi kusuka emthonjeni. Indlu yonke yemishini yakhiwe ngensimbi engagqwali ye-SUS304, ihambisana ngokugcwele nezidingo zokuhlanzeka zezinga lezokwelapha. Ifakwe izinhlelo zokulawula ze-Siemens PLC, abaguquli bemvamisa ye-ABB, kanye nezingxenye ze-elekthronikhi ezisezingeni eliphezulu ezivela ku-ABB naseSchneider, lo mshini wepayipi wezokwelapha unikeza isiqinisekiso esiqinile esiyinhloko sokusebenza okunembile nokuzinzile. Imininingwane yengxenye ngayinye eyinhloko yile elandelayo:
1. Idivayisi Yokuvula Intambo Yensimbi:Igcina ukucindezeleka okungaguquguquki nokufanayo kokungakhululeki, ivimbela ngempumelelo ukusonteka noma ukugoba kwentambo yensimbi. Lokhu kuqinisekisa ukuthi intambo yensimbi ifakwa esikhumbeni ngokuqina okuqondile, ibeka isisekelo esiqinile sokubumba okulandelayo okuhlanganisiwe.
2. Idivayisi Yokushisa Intambo Yensimbi:Iqukethe umklamo wokulawula izinga lokushisa onembile ofudumeza ngokushesha nangokulinganayo ucingo lwensimbi, okwandisa ukunamathela kwayo ezintweni ezithambile ze-PVC. Lokhu kuvimbela ukuhlukana noma ukwahlukana komkhiqizo oqediwe, okuqinisekisa ukuzinza kwesakhiwo esihlanganisiwe.
3. Isikhiphi Esinezikulufo Ezilodwa:Yenzelwe i-PVC ethambile yezinga lezokwelapha, i-extruder ifakwe isikulufu esakhelwe ngokukhethekile esine-geometry yokundiza ehlukile, esivumela ukusebenza kahle okuphezulu kokubumba ipulasitiki kanye nokuncibilika okufanayo ngenkathi kukhulisa ukugcinwa kokuguquguquka kwezinto zokusetshenziswa kanye nokuhambisana kwezinto eziphilayo. Ihlanganiswe nezinhlelo zokulawula ze-Siemens PLC kanye nama-converter e-frequency e-ABB, ifinyelela ukulawulwa kwezinga le-micron lamapharamitha njengesivinini sesikulufu kanye nokushisa. Ihlanganiswe nokusebenza okuzinzile kwezingxenye ze-elekthronikhi ezivela ku-ABB kanye ne-Schneider, iqinisekisa inqubo yokukhipha eqhubekayo nebushelelezi, ihlangabezana ngokugcwele nezidingo zokunemba eziqinile zokukhiqizwa kwezinto ezisetshenziswayo zezokwelapha.
4. Isikhunta Sokukhipha:Kwenziwe kusetshenziswa ubuchwepheshe bokubumba obunembe kakhulu obunesiteshi sokugeleza esiklanywe ngokwesayensi. Kuqinisekisa ukukhishwa okufanayo kokuncibilika kwe-PVC ethambile, kulawula ukubekezelelana kobukhulu bodonga lweshubhu ngaphakathi kobubanzi obuncane kakhulu futhi kuqinisekisa imiphumela yokubumba ehambisanayo.
5. Ithangi Lokuhlanza Nokupholisa:Ihlanganisa uhlelo lokumunca i-vacuum olunezigaba eziningi kanye nohlelo lokupholisa olubeka ngokushesha ubukhulu beshubhu. Igwema ukuguquguquka noma ukunciphisa ububanzi okubangelwa ukupholisa okungalingani, okuqinisekisa ukuthi ishubhu liyindilinga futhi linemba kahle.
6. Umshini Wokudonsa:Isebenzisa ukulawula isivinini semvamisa eguquguqukayo ukuze igcine isivinini sokudonswa esizinzile, ifanelane kahle nesivinini sokuphuma. Lokhu kuvimbela ukwelulwa noma ukunqwabelana kwamashubhu, okuqinisekisa ubude obufanayo kanye nobukhulu bodonga bomkhiqizo oqediwe.
7. Umshini Wokusika Ummese Ondizayo:Ifakwe i-blade yokusika ejikelezayo ngesivinini esikhulu kanye nesistimu yokubeka ngokunemba, inikeza ukusika okuhlanzekile, okungenazimbobo ezinobude obuncane. Ingazivumelanisa nezimo nezidingo zokusika zemikhiqizo yemininingwane ehlukene.
8. Idivayisi Yokwamukela:Iqukethe umklamo wokugoqa ozenzakalelayo onokucindezeleka okulungiswayo, okwenza kube lula ukugcina amashubhu aqediwe kahle. Ivimbela ukuguguleka noma ukuguquka ngesikhathi sokuthuthwa, ithuthukisa ukusebenza kahle kwenqubo yangemuva kokukhiqiza.
Umugqa wokukhiqiza ishubhu yamazinyo ethambile ye-PVC yaseBlesson – umshini weshubhu yezokwelapha ethambile ye-PVC ohamba phambili – uthembele ekulawulweni okuqinile kwezinto zokusetshenziswa, ukucushwa kwe-core ephezulu, kanye nobuchwepheshe bezingxenye eziyinkimbinkimbi ukunika amandla amakhasimende ukuthi akhiqize ngokuzinzile amashubhu okumunca amazinyo aphezulu kakhulu atholakala emakethe. Njengomkhiqizi wemishini yepayipi yezokwelapha othembekile, sibeka phambili ukunemba kwemishini, ukuzinza, kanye nobungcweti, sinikeza amakhasimende ukwesekwa kobuchwepheshe okugcwele kanye neziqinisekiso zokubasiza bathole ithuba lokuncintisana emakethe yezinto ezisetshenziswayo zezokwelapha ezisezingeni eliphezulu.